MAN Truck & Bus

Historic: MAN starts series production of eTrucks

Newsroom:

17 Jun 2025


Munich plant is a trailblazer in the flexible assembly of electric and diesel trucks on a single line

MAN’s main plant in Munich is starting a new chapter in its long history. In the middle of June, it started series production of eTrucks, which are now being produced alongside diesel trucks – on one and the same production line through “fully integrated mixed production”. While trucks with combustion engines are first fitted with axles, tanks and exhaust systems, the electric lions are instead first fitted with their so-called “power pack” – two batteries under the cab and additional electric components. This degree of flexibility requires a well-trained team – and that’s why, in recent years, MAN has provided more than 5,000 employees with training in high-voltage technology. It takes around eight hours to produce a diesel or battery electric truck and the maximum production capacity is currently around 100 trucks per day, regardless of the drive type.

With the eTruck, MAN is leading the way and showing what lower-emissions freight transport can look like.

Manfred Weber, Member of the European Parliament and Chairman of the EPP

For MAN, the start of eTruck production is a historic moment, which the management and employees celebrated together with a prominent visitor. Manfred Weber, Member of the European Parliament and Chairman of the EPP, together with MAN CEO Alexander Vlaskamp and MAN Chief of Production Michael Kobriger, gave the green light at the Munich plant. “Innovation and technology are not only the key to Europe’s economic success and international competitiveness, but they are also crucial in reconciling economic and climate policy goals,” said the European politician. “With the eTruck, MAN is leading the way and showing what lower-emissions freight transport can look like.”

Every vehicle manufactured by MAN is given an individual identification number at the start of assembly, which is stamped into the frame by machine.

Another major advantage of the eTruck for the customer is that the media routing is located in the lower section of the frame. The upper section thus remains completely free for the technical requirements of the body manufacturer and the customer has even more flexibility in the vehicle design.

Freight transport with zero local emissions is possible

The two MAN board members were also proud. “The start of series production of our eTrucks is a historic moment,” said Vlaskamp. “It marks a turning point in our history! The future of MAN begins now, at this very moment. The entire MAN team is proud to be actively shaping the transformation from diesel to electric drive. With our highly efficient eTrucks, freight transport with zero local emissions can become a reality. This is a huge step towards achieving our goal of being carbon neutral by 2050. The fact that we can produce the eTrucks on the same line as our state-of-the-art diesel trucks gives us enormous flexibility and increases production efficiency.”

The e-drive unit replaces the diesel engine and transmission in electric vehicles.

MAN Chief of Production Kobringer added: “The production of electric or diesel trucks on a single production line can be flexibly adapted to market developments and the vehicles can be constructed in the exact order in which customer orders are received. Extensive changes along the assembly line, as well as in the supply chain and logistics, are a key part of this innovative concept.” MAN has invested around one billion euros in converting its European plants to electrification, with the majority being invested in Germany. “This is a strong industrial policy signal for Bavaria too, as we are actively driving this transformation in Nuremberg and Munich,” said Kobriger.

The E-Powerpack is assembled in a separate pre-assembly line close to the assembly line. Among other things, it consists of two battery units, the HV distributor and the air conditioning compressor. The task of the Powerpack is to provide energy (electricity) for the electric drive unit, air conditioning, heating, coolant or power steering and to drive any auxiliary units that may be present.

Target: 1,000 eTrucks by the end of the year

Prior to this, investments of almost 400 million euros were made into research and development in order to offer trucks with battery electric drives alongside the conventional MAN product portfolio. The variety of electric lions is already extensive: it ranges from 12 to 50 tonnes and covers everything from refuse collection vehicles to long-haul trucks. The aim is clear: MAN intends to supply the first 1,000 eTrucks by the end of the year. This would mean carbon savings – depending on use and power mix – equivalent to those of a small town. “That’s enormous leverage!” said Vlaskamp. “Politicians must now set the right course with regard to infrastructure expansion and CO2 pricing to ensure that the ramp-up in e-mobility continues to gain momentum.”

MAN celebrates its wedding! This is the internal term used to describe the positioning of the cab on the fully assembled frame.

The signs are good: in total, MAN has already received around 700 orders for eTrucks. They are particularly attractive for use in automotive logistics, because the so-called ultra-lowliner MAN tractor unit is unique on the market with its hitching height of just 950 mm and its wheelbase of 3.75 m. This means that fully electric transportation is possible with an internal loading height of three metres.

The fact that eTrucks are already a practical alternative to diesel trucks has been proven for months by a fleet of almost 200 electric pre-series trucks that MAN has handed out to select customers. These have already clocked up around two million kilometres in real customer deployments on Europe’s roads – some with daily journeys of up to 850 kilometres and, with an average of 97 kWh per 100 kilometres, very low consumption.

Once the cab has been fitted, the almost finished truck is filled with the required media and fitted with tyres. The end-of-line parameterisation and testing of the truck also takes place.

Five questions for:

"Almost everyone climbs out with a smile on their face after their first journey"

Electric trucks are the future of logistics – and MAN. In this interview, CEO Alexander Vlaskamp speaks about the new electric lions and his demands for politicians.

Mr Vlaskamp, you described the start of series production of eTrucks as a “historic moment” for MAN. What makes this day so special?

The start of series production of our eTrucks is a milestone in MAN’s history. For over 100 years, we have been building diesel-powered trucks. Now we have successfully initiated the transformation towards electromobility. That’s not just technological progress, but also a clear commitment to future-proofing our company and to ensuring sustainable mobility in commercial vehicles.

What is the feedback from customers about the new eTruck?

It’s very positive! Our eTrucks are already economically competitive with diesel. Naturally, this gets our customers interested, but the drivers are also enthusiastic. They get plenty of torque from the very first second as well as a quiet and low-vibration workplace. Almost everyone climbs out with a smile on their face after their first journey.

What role does the eTruck play in meeting MAN’s climate goals?

A really central role! Around 95 per cent of our carbon emissions are produced by vehicle operation. By electrifying our fleet, we are making a crucial contribution towards the decarbonisation of transport.

What do you want from politicians in order to further accelerate the ramp-up of electromobility?

We have delivered. Now it’s the politicians’ turn. We need clear and reliable framework conditions to ensure that the ramp-up of electromobility doesn’t lose momentum. That includes a permanent toll exemption for eTrucks, for example. And we also need a massive expansion of the charging infrastructure in Europe – 50,000 public charging points, including 35,000 with megawatt charging systems (MCS), as well as 300,000 depot charging points by 2030. The fines for exceeding CO₂ levels must be capped at a realistic level.

Finally, what does this day mean for you personally?

All of MAN has been working towards this moment for many years. That’s why I’m proud of our entire team. Of everyone who has played a part in this transformation. Today, we have shown that MAN can change – and we are actively shaping the future of mobility.

Text: Christian Buck

Photos: MAN

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